Archive for the ‘Straw Bale’ Category

Raising the Roof

Saturday, September 19th, 2009

The big news is that the roof is going up quickly.  Probably one of the few things that’s going faster than I anticipated.  The weather has been exceptionally cooperative, all the same, we are running out of time before the cold moves in so I’ve strung two large blue tarps over the site so that we could possibly work even if the weather wasn’t great and wouldn’t have to go through the labor intensive process of covering and uncovering the walls every time the weather got bad.

I considered covering the site from the beginning, but ruled it out based on how hard and costly it would be, but looking back on the unusually wet summer we’ve had here, it would have been a good idea to do it earlier.  Who would’ve guessed though?

Tao raising the roof.The flow of visitors(i.e. free labor) has tapered off somewhat and Liz has injured her back somehow.  That left me with the unenviable task of raising the roof mostly alone.  I consulted with Tom Mudd, a family friend down the way, and he filled in a lot of my questions on how to design the roof and what I’d need.  He also informed me I’d need a minimum of 3 people to put the ridge beam on.  I didn’t have the luxury of waiting for volunteers so I pondered and came up with what I felt was a fairly ingenious method and managed to do it all by myself.  I’ve since hung all of the rafters and cross-ties and started putting the purlins on.

It’s now become clear that we won’t be staying in the building this winter, and we’ve decided to try to leave around the last part of October.  At the current pace we should have the roof done and the protective plaster on easily by that time.  Our plans for the winter are to get some sort of used RV and migrate south, visiting other intentional communities, ecovillages, and like-minded people along the way.  We’ll also probably spend some time in Virginia working on Liz’s house there.

Liz stuffing between the balesIn other news, we were in the news last week.  We were the cover story for the Columbia Missourian which you can see here.  They took some nice photos and wrote a pretty good article.  It looks like the same article also got put on a number of news sites in St. Louis.  A guy named Glenn who’s building an earthship in Union, MO called me tonight after reading about us on Yahoo! News.  It’s great having all the cool people come to us without even having to search them out.

The garden has slowed down, but still producing a large number of tomatoes.  The squash are producing a second explosion, which we could probably have done without since we’ve got two large overflowing crates of them as it is.  Liz has canned about 35 jars of pickles as well as a couple jars of pasta sauce.  She’s also discovered  that you can use regular jars from the store to can with.  Jars from things like pasta sauce and pickles will seal shut if you do them just like the special canning jars.  That ought to save some money and what a great way to reuse something rather than recycling it.

The Missouri Department of Conservation provided us with channel catfish and bluegill fingerlings for our pond.  It was more than a small chore hauling the pond water up to the truck to have them put the fingerlings in at the drop location and then hauling them back down.  We haven’t got the road accessible back there yet so I had to make a half dozen trips with the garden cart.  Next spring we’ll be getting the bass fingerlings for free from the MDC as well.

Justin destroying the noobsToday we took a brief break from everything and went to a “Knapp-In” in Booneville, MO about an hour away.  Justin and Melainia, our friends from Fulton invited us out.  Justin knapps flint and makes his own spears, at’latls, darts, arrows, bows, etc.  It was really interesting watching the people knapp arrowheads and knives.  Justin participated in the at’latl contest.  For those that don’t know, an at’latl is a deviced used to essentially extend the length of ones arm allowing you to throw a spear or dart much harder and farther.  Although he’s technically new at the contest throwing, he cleaned the floor with all of the rookies, myself included, although to be fair it was only my first time to ever try to throw one at all. Here’s a video of Justin hurtling a dart with an at’latl.

That’s it for this installment.  We’re in the home stretch and the weather is starting to cool off.  We’ll be working pretty much non-stop except for a brief excursion down to Mississippi for my 10 year high school reunion.

Like Giant Legos

Wednesday, August 26th, 2009

I missed an entry, but I have to say that it’s amazing how quickly time flies by out here, especially when you’re working from sunrise to sunset.

Visitor Lodge with roof plateIt took weeks of waiting for a dry spell to put the bales up.  It’s been a really wet summer here in Missouri.  July had twice the average rainfall and August hasn’t been much better.  As you can imagine, stacking the bales was extremely exciting and at first it seemed like we’d have the whole thing done within hours like.  However, we did run into our share of problems.

It’s been difficult juggling all of the details that go into designing and building a house as well as keeping up with a regular job.  We had to stuff between the bales because where the baling twine wrapped around the bales it was more compressed left gaps when you pushed the bales together.  This eventually lead to the corners of our walls bulging out, although it didn’t seem like it at the time, I believe the bales slowly moved outward as we banged other bales into place.

After we got it all up and put the roof plate pieces on top we covered it all for a few days of rain.  When I took the tarps off I disovered that a couple places had actually funneled water into our wall.  So, we started replacing the wet bales and as we were doing that I accidentally pushed on one of the walls and the whole thing fell down.  After most of the day getting that wall back up a gust of wind blew through and knocked half of another wall down.  As you can imagine we were starting to get pretty discouraged.

Over the course of the last few days we’ve finally gotten the roof plate lined up and assembled, as well as getting the wire tie-downs attached, and stuffing and closing up the rest of the roof plate.  It was quite a bit more work than I expected, but the walls are all secure and sturdy.  I haven’t tightened it down all the way yet which is going to involve trying to get it all level on top which it isn’t quite at the moment.

Anyway, it’s been really exciting seeing the building rise from the ground.  It has a real sense of space to it now.  I’ve improved my tarping technique dramatically so when this front comes through later today it should be all snug and dry.  Now it’s time to get everything together for the roof!

Liz making picklesIn other news we lost a couple of chickens to an animal.  The chickens finally figured out that they could fly over their fence and they got out one night and all but one got eaten.  We’ve since clipped the last chicken’s wings and it hasn’t been able to fly out any more.  We’d also been letting the guineas roost in the trees but the night after we lost the chickens we lost a guinea to something, probably an owl.  So now we’ve started feeding them in their coup at night and closing them in.

The garden is still producing like crazy and Liz has made several large batches of pickles, trying out different recipes to see which we’ll like.  We still have to wait another few weeks before the first batch will be ready.  We’ve got an overload of squash still and a lack of recipes or desire to cook it, but we just got some new cookbooks and hopefully that will open up some new ways of reducing our stockpile.  In the meantime we’re toying with the idea of spending a Saturday at the farmer’s market in town and seeing if we can’t unload some of it there.

Cooking some home-grown food including sweet cornWe have had some run-ins with pests in the garden but nothing too major until a couple weeks ago.  The deer finally found our garden and ate all of our precious sweet corn.  And let me tell you that was the best corn I’d ever had.  It was so sweet I’m pretty sure it could have been classified as a dessert.  Liz put up two strands of fishing wire around the whole thing.  It’s something we found in a Mother Earth News magazine that said the deer wouldn’t push on it hard enough to break it and wouldn’t jump over it because they can’t see it.  It’s certainly worked so far and I’ll keep you posted on how successful it is.

The other pests have all been bugs, and we’ve stuck to just picking them off so far.  We’re starting a bunch of flowers and plants that are supposed to attract the predators of those and other garden bugs.   We’ll also be building some other habitat for frogs, lizards, and other helpful garden creatures.  It takes a little while to build up their populations, but how easy will it be once they’re there and going.

We’ve been interviewed and photographed by the Missourian, a newspaper in Columbia again.  They say that we’re actually going to be on the front page some time soon and I’ll pass it on when that happens.  We’ve got a couple coming up from Florida next week and I think one of my friends will be passing through with some of her friends on a cross-country trip around the same time as well.

Some Assembly Required

Wednesday, July 8th, 2009

300 Straw BalesWhile not much has gotten done on the building in the last couple weeks, that’s about to change.  Last week we collected 300 straw bales left in the field for us by a very cool farmer about 30 minutes from us.  We had the bales sized and tightened to our specs and he only charged us $2/bale well under the average $3.50/bale, mainly because we picked them up out of the field rather than him having to collect and stack them himself.  It took us about 6 trips with 2 trucks and a rented trailer to get them all.  The hauling and stacking was satisfying but it did leave some nice scratched up forearms.

We’re still a good ways from being able to stack the walls, but it’s reassuring to see them there and ready to go whenever we are.  We’ve got them stacked on top of pallets and covered with a couple big vinyl tarps and hopefully they’ll stay dry enough until we can get a real roof over them.

Daniel grabbing straw balesOur 1,000 misprinted polypropylene feed bags arrived in the mail last week as well.  That was the main hold-up on building the stem wall, so today I’m going to the hardware store to pick up a few more things and get the gravel ordered and we should be back in business again probably tomorrow morning sometime.  Unfortunately because of 2 weddings this weekend construction will grind to a halt for another 3-4 days, but after that we’re really kicking things into high gear.

Daniel announced he’s going to be leaving next Wednesday on his big canoeing trip down the Missouri and Mississippi rivers to New Orleans.  He’s been excited about it for awhile now and we’ll be sad to seem him go, but we’ll make sure to send him off right with a full belly.

Turnip, radish, and summer squash harvestSpeaking of full bellies our garden is really starting to produce.  Corn is starting to develop, turnips and beets are ripe for the picking and the squash and zucchinni are in full swing.  One problem I’ve just noticed since getting back from our 4th of July trip is that some of the squash and zucchinni are rotting on the blossom ends.  I’ve done some research and it appears to be a calcium deficiency which is easily solved by adding a little epsom salt mixed with water.  I hope that does the trick.

Consider it Dug

Sunday, June 7th, 2009

It took us about 2 weeks of digging, but the foundation is finally dug.  We still have a bit of leveling and finishing to get done today, but all of the really hard stuff is done.  It wouldn’t even have taken us 2 weeks if we hadn’t had to stop for a couple days every time there was a hard rain.  We were also helped along by Liz’s idea to dig the sub-floor out to 2 different depths rather than removing all of the dirt to the lowest point.  It saved a huge amount of digging.

The Hand-dug Foundation

I think a lot of people doubted that we’d actually be able to dig the whole foundation with hand tools.  If there had been a lot of rocks in the dirt or it had been more compacted that may have been the case, but it was pretty much pure clay that wasn’t too awful to get out.  We’ll also be able to use it to plaster the house, make the earthen floor, and build the bench for the rocket stove.  Don’t get me wrong it was still a lot of hard sweaty work, but I found it extremely satisfying. Plus I got a nice tan out of it and a shirtless picture of me, of which the world can never be blessed with enough of.

It’s been exciting to see the building floor emerge from the earth.  It makes imagining the rooms and the space a much more tangible exercise.  It’s going to be a very nice sized building, not too small and not too big.  I’m also happy that we were able to orient it for passive solar.  I had begun to think we weren’t going to be able to until I found that true south wasn’t where I had thought it was.

The trenches seem to be draining pretty well for the most part, but the sub-floor needs to have the edges leveled down so that the water drains off of it a bit better. The next step after tamping and leveling is going to be laying down a perforated drain pipe in the middle of the rubble trench and leading down the drain ditch.  We also need to install an duct pipe that’ll allow us to run wires and flexible tubing inside the building without going through the straw bale wall which might allow moisture to get into the bales.  A drain pipe for all the faucets and the shower is going to need to be laid so that it connects up with the perforated drain pipe in the rubble trench.

We’ll also be putting in 2” panels of rigid foam polystyrene insulation on the outside section of the rubble trench to insulate the foundation somewhat.  I’m not very happy about using polystyrene in the building, but I haven’t been able to find a better alternative and I want to make sure that the foundation has a little insulation.  I may find out it’s not that important to have, but until then I want to make sure we don’t have a well insulated house with a heat sink for a floor.

The 6 new guinea chicks

After all that is laid down we’ll start filling the whole thing up with gravel and tamping it down until it’s all 6” below grade, and then we’ll start building the urbanite(reclaimed cement chunk) stem wall mortared together that will extend at least 1’ above ground.

In other news, I built a 4’x8’ guinea henhouse and got it stocked with 6 guineas that Daniel and I got from a poultry swap meet a couple hours south of here.  It was the only place we knew we could reliably find guinea chicks that were old enough that they didn’t need a heat lamp but not so old that they’d run away whenever we let them out.  I got 3 each from 2 different ladies, one group is 3 weeks old and the other group is 4-5 weeks old.

We’re going to have to keep them in the henhouse for at least a couple weeks, maybe significantly more so that they know its home.  I’m also going to start teaching them to come to me with a call and giving them some white millet.  Liz might take that over from me when she gets back from her weddings in Virginia on Wednesday.

The Guinea Henhouse

It’s not dropping below 60 now and the birds just finished their 2nd night and seem to be fine.  I put a cardboard box inside the henhouse and put some straw in it and then covered it with straw for more insulation.  I put them in there at night since otherwise they all just group together in a corner.  It’s good that they group together, but if it’s just up against the plywood their going to loose a lot of heat so I put them in the box and they group up in there instead.

I’m looking forward to letting the little guys and girls out to eat bugs to their heart’s content.  A guinea can eat 200 ticks a day, multiply that by 6 and we’ve dealt a massive blow to the tick population around here.  They also range up to a ¼ of a mile radius and get up to 90% of their food from ranging which makes them extremely cheap and effective.  They don’t scratch the ground and they only eat grass and seeds apart from insects so they’re great to have in the garden as long as you don’t start feeding them vegetable scraps, because then they’ll start finding those vegetables in the garden.